Chandak Instruments Pvt. Ltd.

The Flow Measurement Solution Provider

IMR 5000

Continuous Flue Gas Monitoring System

imr5000-01

  • The IMR 5000 is state-of-the-art continuous flue-gas monitoring system, and is designed for a wide variety of flue-gas monitoring applications.
  • The IMR 5000 is a stand-alone analyzer that works automatically. The rugged wall mounted enclosure meets NEMA type 4X (IP65) standards.
  • The modular approach of the IMR 5000 allows one or more gases (up to 12 gases) to be measure simultaneously.
  • The IMR 5000 uses the latest sensor technology from electro-chemical sensors up to NDIR benches.
  • The IMR 5000 can be build to customer specifications
  • Analog 4 – 20mA or 0 – 20mA, RS232, Ethernet, RS485 are supported by the IMR 5000

Applications

  • Boiler / Burners
  • Turbines
  • Engines
  • Incinerators
  • Process Control
  • Landfills
  • Co-generation plants

IMR 5000 Configuration

Configuration Diagram


IMR 5000 Configuration

Configuration Details

  1. Gas Probe / Flange / Stainless Steel Filter

    Probe length: 750mm
  2. 1.5 meters heated hose between Gas Probe and IMR 400 (length can vary according to customer’s specifications)
  3. 115VAC/230VAC Pump
  4. IMR 400 Including gas dryer inside

    IP or Nema Rating
  5. Silicon Hose between IMR 400 and IMR 5000 (5 meters included)
  6. IMR 5000(flue gas measuring unit)
    1. Data Logger (SD5000)
    2. Sensor(s)
    3. 4 – 20mA or 0 – 20mA Output
    4. RS-232 Output (Optional)
    5. RS-485 Output (Optional)
    6. Communication through Ethernet
    7. Circuit protection (2Amps)
    8. IP64 or up to Nema 4X
    9. Capable of working between temperatures of -10 and 50°C
    10. Gas Temperature 0 - 1200°C
    11. Display
    12. Storage Media (SD card 1G)
    13. 115VAC/ 230VAC 60Hz/50Hz
  7. 24VDC Pump
  8. Flue Gas Control (Optional)
  9. Temperature Probe (0 - 1200°C ) (Optional)

IMR 5000 Internal Configuration


imr5000

Technical Data

Function Process


imr5000
The Internal gas conditioning unit (peltier cooler or permeation dryer) dries and conditions the gas. The conditioned flue-gas is then analyzed by the individual sensors (NDIR or Electrochemical). Processing unit inside the IMR 5000 process this information and display it on its 5.7inch screen and relays the information to a monitoring computer provide by customer. Thanks to the software application installed in the monitoring unit, the customer is able to monitor this data.

Gas Dryer

  • Permeation Dryer
  • Heated hose 1,5 meters (Thermostat set for 140OC)
  • Filter system, Stainless Steal housing
  • Gas Probe 750 mm
  • Flange 100 mm(4”)
  • Gas pump
  • IP or Nema rating enclosures (Varies according to specifications)

Analyzer

  • Data Logger
  • SDU5000
  • Sensor(s)
  • 4 – 20mA or 0 – 20mA
  • RS-232 Output (Optional)
  • RS-485 Output (Optional)
  • Communication through Ethernet
  • Circuit protection (2Amps)
  • Storage Media (SD card 1G)
  • IP or Nema rating enclosures (Varies according to specifications)
  • Capable of working between temperature of -10 and 50oC
  • Gas Temperature 0 – 1200oC
  • 115VAC / 230VAC (60Hz/50Hz)

SDU5000

Aspects


SDU5000

  • 6.4"Color TFT LCD with 640X480 pixels resolution
  • The High Flexibility :
    1. User configurable I / O
    2. Expandable modular architecture
    3. Flexible screen configuration
  • User-Friendly:
    1. Soft keys coupled with interactive dialog
    2. Simplify setup & operation procedures
    3. Easy - to - access function keys
  • Various Display Formats:
    1. Vertical trend , Horizontal trend Bar Graph, Numerical or mixed
  • Fast sampling rate (200msec for all channels)
  • Programmable alarm and messages
  • Infrared detector that allows LCD to shut off automatically to prolong
    LCD life and power

Graph and Bar Display


Graph and Bar Display

Main Screen Display


Main Screen Display

Gas Ranges Options*
CO (Carbon Monoxide) O2 (Oxygen) SO2 (Sulfur Dioxide) CH4(Methane) $DIR
Range: 0 – 50,000ppm Range: 0 – 21% Range: 0 – 2000ppm Range: 0 – 100%LEL
Resolution: 10ppm Resolution: 0.1% Resolution: 1ppm Resolution: 0.1%
NO (Nitric Oxide) H2S (Hydrogen Sulfide) Temp (Optional) Particles System (Optional)
Range: 0 – 2000ppm Range: 0 – 200ppm Range: 0 – 1200°C /
0 – 2192°F
Range: 0 – 999,999ppm
Resolution: 1ppm Resolution: 0.1ppm Resolution: 1 °C / 1 °F Resolution: 1ppm
NO2 (Nitrogen Dioxide) HCl (Hydrogen Chloride) HF (Hydrogen Fluoride) NH3 (Ammonia)
Range: 0 – 2000ppm Range: 0 – 100ppm Range: 0 – 100ppm Range: 0 – 100ppm
Resolution: 1ppm Resolution: 0.1ppm Resolution: 0.1ppm Resolution: 0.1ppm
HC (Hydro Carbon) CL2 (Chlorine) O3 (Ozone) N2O (Nitrogen Oxide)
Range: 0 – 100% LEL Range: 0 – 100ppm Range: 0 – 100ppm Range: 0 – 1000ppm
Resolution: 0.1 % Resolution: 0.1ppm Resolution: 0.1ppm Resolution: 1ppm
Accuracy
Measurement Range: = 100%
0 – 20% = +/-5% of measure
20 -100% = +/-1% of measure range 
Calculate Parameters (Optional)
CO2 (Carbon Dioxide) Efficiency (ETA) Excess Air (Lambda) Losses (QA)
Range: 0 – 25% Range: 0 – 100% Range: 0 – 100% Range: 0 – 100%
(CO2 can also be measure upon request)

Multiple stacks configuration (2 to 4 Stacks)


Multiple stacks configuration

Multiple stacks internal configuration (2 to 4 Stacks)


Multiple stacks internal configuration

Observer II (optional)


Observer II
Every IMR 5000 is shipped with a copy of OBSERVER I, which has the basic function for calibration and configuration of IMR 5000 Instrument. OBSERVER II includes the same functions as OBSERVER I, however OBSERVER II allows the real time monitoring/observation, calibration and configuration of IMR 5000 unit. OBSERVER II is availabe upon request.

Testimonials

“Chandak Instruments Pvt. Ltd., Nagpur’s services were utilized to do field study on our combustion air flow measurement. Their systematic approach on the entire process is well appreciated, based on the study carried out we could fine tune the flow meters installed & improve the overall process”

Tata Steel Limited, West Bengal

“Understanding the problem to extend practical solution is something what we have experienced. Their analysis & solution helped Dalmia Cement save recurring energy cost & efficiency in the process to improve quality of our material”

– Dalmia Cements Limited